Operation manual of bottle blowing machine

1. Operation


1. check the water level of the cold water tower and open the water pump of the bottle.


2. check the water level of the cold water tank, open the mold cooling water pump.


3. open high pressure air compressor, open the dry machine.


4. check the machine high pressure pressure instrument, the pressure reaches 29 kilograms to open the machine. The manual is opened automatically to see if the machine is working properly. When everything is normal, press the "heating start" and "blow the bottle" button.


5. after reaching the set heating temperature, the "entry button" is pressed.


Two. Quality adjustment


The 1 bottles are white and white to show that the temperature of the lamp box is too high, and the temperature of the corresponding lamp tube is adjusted according to the position of white.


The 2. bottles are blue stretching white indicating that the temperature of the lamp box is low, and the temperature of the corresponding lamp tube is adjusted according to the position of white.


3. bottle mouth collection, increase the first layer lamp temperature, or close the small bottle mouth cooling water outlet valve.


The deformation of the 4. bottle mouth indicates that the temperature of the bottle mouth is too high and the temperature of the first layer is reduced.


The navel eye appears at the bottom of the 5. bottle. The delay of preblowing is too high and lowered to 0.01S unit.


6. the bottleneck is thicker, the preblowing delay time is too short, and the pre blowing delay is increased in the unit of 0.01S.


Three, production speed regulation slows down the speed by increasing the exhaust time and increasing the pressure time. At the same time, it reduces the overall temperature of the lamp box. Every increase of the 0.1S lamp box temperature needs to reduce the 1%. speed and reduce the speed. The minimum exhaust time is 0.8S, which is lower than 0.8S. Later there will be a phenomenon of bottle jumping due to the untimely exhaust. No matter how fast and slow the speed is, it will not change too fast. The 0.3S will be changed at most every time. After a period of time, the quality of the bottle will be observed, and then the speed will be adjusted after the bottle quality is stable. Each speed regulation should carefully observe the quality of the bottle and adjust the temperature of the lamp box at any time. When the bottle blowing cycle is changed 0.1S, the output of the bottle will change by about 50 per hour. The blowing machine should adjust the blowing speed according to the speed of the filling machine.


Four. Common failures


1. light box channel high temperature alarm.


Treatment: disassemble the waterway to connect the rubber tube, blow and clean the waterway with low pressure gas and alcohol.


2. gripper malfunction


Treatment: adjust the height of the slide, or the position of the claw.


3. action cards die.


Treatment: restart the machine.


4. no manual origin


The way to deal with it is to see the displacement of a jaw, shift the two jaw claw and the variable pitch location board, whether or not it is stuck to the corresponding position, if not, manually put them in the corresponding position, and then the origin.


5. movements are not in place


Treatment: see if anything is stuck. Regulating gas flow valve


6. exhaust sound is overrounded


Treatment: check whether the high-pressure exhaust muffler is damaged or off


7. embryo inferior embryo inhomogeneity


Treatment: adjust the position of the embryo bucket.


Five. Daily maintenance


1. can slide the guide rod and smear the butter once in two days.


2. mold filling mouth, once a week.


3. heat the track, blow the bottle track, see the situation add liquid lubricating oil.


4. in the mold with clean cloth dipped in alcohol once a week scrubbing. Usually observe the bottle there is no particles sag, pitting, found to remove the mold mold corresponding position of adhesion.


5. usually pay attention to the fuselage of the bottle blowing machine, internal sanitary and clean, see the stolen goods in time to clear.


6. more attention to the moving parts of the screw, the position of the electronic sensor, found loosening or shift in time to tighten or correct.


Shut down the machine intake valve for 7. long time shutdown. For example, the rear maintenance equipment, eating and so on. The production line is shut down for a long time, and the total power supply of the machine must be closed.