Baotou City Tianlong permanent magnet motor manufacturing limited liability
Adopts imported touch screen computer with man-machine interface, which has fast performance and strong stability. The danger of adopting manual bottle take-out by the semi-automatic is avoided, the loss caused by the accidents is reduced and the production efficiency is improved.
It is suitable for blowing the bottles within 15L, with high degree of automation and it’s widely used in non-recycle big-volume packaging products and edible oil industry etc. The capacity is up to 600BPH. The equipment is small, simple to operate with low maintenance cost. Technical parameters of JCR-1CL bottle blowing machine Form Project Technical parameters Product condition Maximum volume of products (L) Twelve Maximum diameter of product bottleneck (MM) 280. Maximum size of product bottle (MM) 65. Maximum height of product (MM) < 420 The maximum height of the tube (MM) <300 Bottle spacing (MM) Three hundred and twenty Design output (bottle / hour) 500 (151) Mold cavity number One Heating part Heating unit Two Heating lamp layer number Sixteen Electrical parameters Voltage 380v frequency 50hz Use power 25kw / h Installed power 50kw Gas source (high pressure air consumption depends on the volume of PET bottles) Low pressure compressed air pressure -- Air consumption of low pressure compressed air -- High pressure compressed air pressure 3.5Mpa Air consumption of high pressure compressed air 4m3/min Cooling water (water temperature below 18 DEG C) pressure 8bar flow 6m3/h Bottle blowing machine weight Main engine, heating machine, electric control box, etc. 约5t Equipment dimensions Host (L x W x H) 3800mm×2000mm×2300mm Embryo machine (L x W x H) 2500mm×2500mm×2800mm
Mold and bottle design of bottle blowing machine To a great extent, the mould determines the quality, benefit and the development ability of the new product. So the mold also has the honorary title of "the mother of industry". Kim can solve all kinds of PET, PP bottle blowing mould, straight bottle blowing machine, semi automatic bottle blowing mould for you. At the same time, we can provide professional bottle design, according to the imagination of the user and design the professional type of the team, design the most suitable bottle type for you. 1. mould is made of 7075 aero aluminum material. The 2. bottle type is designed by 3D platform. 3. stable chromium plating surface treatment technology. 4. reasonable cooling pipe to reduce production cycle. 5. All digital CNC equipment process and production equipment
PET plastic has good optical and weatherability. It has strong transparency, non-toxic, anti penetration and light weight, and is widely used in food and beverage packaging industry due to its excellent wear and friction properties. According to the type of product you have packed, provide you with more suitable packaging equipment and solutions. Optimization of energy cost: The heating system keeps the constant temperature in the air and the temperature box, and the heating process is more stable. The high pressure recovery system can be selected without the need of individual low pressure, thus reducing the cost of purchase and use. The use of servo system reduces the use of energy consumption and noise emission, and greatly improves production speed, product quality and service life. Use the computer console, one button to start, easy to operate, easy to understand, without the need for professional and technical personnel easily manipulated. Convenient improvement of equipment maintenance: The mold adopts the box type installation way, the replacement maintenance is more convenient, 20 minutes can easily replace the mold. The whole machine is equipped with a lubrication system, without manual addition, and can set the self-service supply cycle according to the different needs. Axial dynamic system adopts special lubrication system, without frequent refueling, reducing maintenance time, making the equipment more clean and hygienic. The equipment maintenance space is big, the maintenance parts cost is low, the maintenance period is long, the equipment maintenance time is reduced, and the production efficiency is increased. The exposed parts are treated with special treatment, which can keep a clean and bright state for a long time. Bottle selection list:
The full servo tells the bottle blowing machine, the single machine stable production 12000BPH, the high pressure recovery system, the intelligent temperature control system, the energy consumption is low, the noise is small, the process adjustment is simple and quick. Simple operation, convenient maintenance, equipped with automatic lubrication system, to solve the complicated maintenance of the tedious things. echnical parameters of JCR-9S bottle blowing machine classification Project Technical parameters Bottle blowing conditions Maximum volume of bottle type (ML) 680 Maximum diameter of bottle type (MM) Φ70 Bottle size (MM) Φ18 ~ Φ38 The maximum height of the bottle (MM) <240 Model stroke (MM) 90 Bottom die stroke (MM) 50 Bottle spacing (MM) 76.2 Design output (BPH) 12000 (500ML water bottle) Mold cavity number 9 Light box heating part Heating unit 6 Heating lamp layer number 8 (a) the number of germ tube 144 Electrical parameters Voltage 380V frequency 50Hz Use power 35~40kw/h Installed power 112kw Gas source parameters of bottle blowing Low pressure pressure 10kg Low pressure gas consumption 1m3/min High pressure pressure 35kg High pressure consumption 10m3/min Cooling parameters pressure 4kg flow 9L/h Equipment weight Bottle blows machine About 10t Bottle blowing machine size Host (L x W x H) 5100mm×2600mm×2300mm Embryo machine (L x W x H) 4500mm×3500mm×3500mm
Six. Product output system After the blow molding, the manipulator automatically takes the bottle and enters the conveying device with the multi position air nozzle to avoid the bottle. Then the wind transmission system is connected to the filling equipment, and the automatic production mode is truly realized. The cost is low, the efficiency is high, and the rate of waste is low.
Five. Blow molding system The servo mode is used, the curved bar is connected, the speed is fast and steady, and the noise is small. It can reduce the time of clamping the bottle and increase the efficiency. Using the turbocharging plate to effectively solve the problem of the bulky mold and the thick closing line, the mold of the aeral magnesium aluminum 7075 is adopted, which is light and fast. Reduce the time of the bottle forming, so as to improve the capacity of the equipment.
Four. Automatic heating system The infrared lamp tube is heated, the penetration force is strong, and the energy consumption is low. The heating box is equipped with a cooling device, solve the bottle mouth caused by deformation in the heating process problems. Air supply and exhaust device, more temperature change of the heating box, can automatically send wind pumping, can make the heating process in a thermostat. The automatic temperature control system can be selected without manual adjustment of temperature. The system can automatically adjust the optimal temperature of the blowing bottle according to the requirements of blowing products and bottle size. Solve the tedious things that regulate the process.
Three. Main transmission system (appended drawings) Servo drive, fast energy saving, small noise. The use of special lubrication guide, no need to add lubricants frequently, make the equipment more clean, reduce the maintenance time of the equipment.
Single channel preform-falling is used to avoid the phenomenon of abrasion and preform stuck the surface of preforms. Servo motor preform separation is more accurate, rapid and effectively solves the misplacement of the preforms, automatic mechanical clamp preform-grasping, optical fiber positioning, accurate and fast preform feeding.
